Rail Bull | Welding & Cutting Track Carriage
RAIL BULL is a track carriage designed for plate bevelling or establishing groove and fillet welds with or without oscillation using MIG/MAG welding torches. The machine can work in PA (flat), PB (horizontal vertical), PC (horizontal), PD, PE (overhead), PF (vertical up) and PG (vertical down) welding positions.
  Description
 

Key features

 
 

Rail Bull | Welding & Cutting Track Carriage
Rail Bull moves along either rigid or semi-flexible track on both ferromagnetic and non-ferromagnetic materials thanks to rack and pinion drive and tracks fixed to flat or curved surfaces by means of various magnetic or vacuum units. The minimum curvature radius required for semi-flexible track is 5 m (16 ft).

Applications

  • Trailer manufacturing
  • Truck tanks
  • Oil tanks
  • Water storage tanks
  • Pressure vessels
  • Vessel overlay/Hard facing
  • Bridge girders
  • Structural steel
  • Structural towers
  • Panel welding
  • Transformers
  • Shipyards
  • Any application demanding long, continuous welds

Primary features and benefits:

  • Compact, lightweight design with durable aluminum cast housing
  • Convenient Power Supply 115–230 V, 50–60 Hz or
  • 42 V, 50–60 Hz
  • Quick clamping torch holder mechanism for different types of MIG/MAG torches with diameters of 16–22 mm (0.63–0.87”); up to 35 mm (1.38”) option
  • Precise torch adjustment with screw drive cross slide
  • Ready to work in both vertical and horizontal positions
  • Multifunctional LED display (process parameters & warnings)
  • Consistent heat input reduces distortion
  • Reduce wasted filler metal – eliminates over welding
  • Automatic arc on/off initiates welding and travel, simultaneously
  • Closed loop position control system based on electrical motor with encoder, ensures increased accuracy of speed and positioning
  • Improves working environment – removes operator from heat and fumes
  • Linear torch oscillator to produce weave welds
  • Menu in English (other languages on request)
  • Rack and pinion drive
  • Continuous welding
  • Rigid rail track system

  Product Specifications

Technical Specification

 
 
Voltage 1~ 115–230 V, 50–60 Hz
42 V, 50–60 Hz
Power 100 W
Welding position (according to EN ISO 6947 and AWS/ASME) PA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PF / 3G
PG / 3G
Torch diameter 16–22 mm (0.63–0.87”); up to 35 mm (1.38”) option
Minimum radius of curved workpiece surface 5000 mm (16 ft)
Minimum workpiece thickness 5 mm (0.2”)
Horizontal pulling force 350 N
Vertical pulling force 150 N
Cross slide adjustment range 0–35 mm (0–1.38”) up‑down, left-right
Horizontal speed * 0–120 cm/min (0–47.2 in/min)
Vertical speed * 0–110 cm/min (0–43.3 in/min)
Weight 20 kg (44 lbs)
Welding settings storage 1 (last used)
Oscillation type linear (0 - 100 mm)
Oscillation (weaving) pattern trapezoid, triangle, straight line
Oscillation width 0–50 mm (0–1.9”)
Oscillation speed 0–1500 mm/min (0–59 in/min)
Oscillation delay time 0–5 s (at external and central points)
Product Code (115–230 V, 50–60 Hz, plug EU) WOZ-0482-10-20-01-0
Product Code (115–230 V, 50–60 Hz, plug UK) WOZ-0482-10-10-01-0
Product Code (42 V, 50–60 Hz) WOZ-0624-10-04-00-0