Automated welding and cutting tractor – Rail Bull 2 t can be custom configured for a variety of welding, thermal cutting and gouging applications on flat or curved plate, tube and pipe. It’s suitable for all welding positions on both ferromagnetic and non-ferromagnetic materials. Rail bull 2 is best choice for your cutting and welding automation process.
Description
Primary features and benefits:
Fully modular mechanized travel carriage can be custom configured for a variety of welding, thermal cutting and gouging applications on flat or curved plate, tube and pipe
Linear torch oscillator to produce weave welds
Active compensation of torch position vertically and horizontally by means of modular automatic seam tracking system
Programmable path of stitch welds
Limit switch stops the arc and travels the tractor to the initial position
Minimum curvature radius required is 5 m (16 ft) for the semi-flexible track
With ring tracks diameters from 200 mm OD up to 3000 mm OD are allowed
Ergonomic remote control pendant with simple and easy to find control knobs makes adjustments possible without lifting of the operators welding hood
Magnetic adhesion of the pendant provides firm grip on ferromagnetic materials
Suitable for all welding positions on both ferromagnetic and non-ferromagnetic materials thanks to rack and pinion drive and various tracks equipped with magnetic or vacuum units
Rail Bull 2 produces consistent high quality welds and cuts in a fraction of the time required by manual operations
High speed up to 3 m/min makes plasma cutting available
Continuous and programmable path of stitch welds (weld length, space between welds, backweld length, crater fill time)
Linear torch oscillator to produce weave welds
Three modes of automatic seam tracking (vertically, horizontally and both)
Limit switch stops the arc and travels the tractor to the initial position
Hand-held ergonomic control pendant (3 m cable included) with magnetic adhesion provides firm grip on ferromagnetic materials
Multifunctional LED display with numeric representations for each motion parameter makes presetting and repeating of the optimum welding or cutting procedure simple and without guess work
Intuitive software with user-friendly interface
Automatic Arc on/off initiates welding and travel simultaneously
Rack and pinion drive
Convenient external 230-V, 115-V, or 42-V power supply
Closed-loop position control system based on electric motor with encoder, ensures increased accuracy of speed
and position
Consistent heat input reduces distortion
Reduces wasted filler metal – eliminates over welding
Quick-clamping torch holder mechanism for different types of MIG/MAG torches with diameters of 16-22 mm
(0.63-0.87”); up to 35 mm (1.38”) option
Precise torch adjustment
Improves working environment – removes operator from heat and fumes
Rail Bull 2 applications
Trailer manufacturing
Truck tanks
Oil tanks
Water storage tanks
Pressure vessels
Vessel overlay / hardfacing
Bridge girders
Rail Bull 2 system build
Cable anchor
Carrying handle
Oscillator holder
300-mm (12”) rod
300-mm (12”) geared rack with 180-mm (7”) adjustment range
Slide
Clamping block with levers
Short rod torch holder with clamp
Passive roller
Structural steel
Structural towers
Panel welding
Transformers
Shipyards
Any application demanding long continuous welds
Product Specifications
RAIL BULL 2 Technical specification
Voltage
1~230 V,50-60 Hz
1~115 V,50~60 Hz
1~42 V,50~60 Hz
Power
120 W
Welding Position
(According to EN ISO6947 and AWS/ASME)